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Finite Element Analysis (FEA) Services

Predict Fluid Flow. Solve Engineering Challenges. Make Better Design Decisions

Evaluate structural performance, investigate potential design weaknesses, and support engineering decisions with Finite Element Analysis (FEA) services from Experiqs.

Experiqs provides simulation-led engineering support to help evaluate stress distribution, deformation, structural behaviour, and other relevant performance parameters. FEA can help engineering teams investigate potential weaknesses, compare design alternatives, and make informed decisions during product development and design validation.

Overview

Engineering Analysis Through Finite Element Simulation

Finite Element Analysis (FEA) is a numerical engineering method used to evaluate how components and structures respond to defined physical conditions.

FEA can support product development, structural assessment, design improvement, and the investigation of potential failure mechanisms. Depending on the engineering problem, it can help assess stress, strain, displacement, deformation, structural stability, and dynamic response.

FEA Heatmap Gearbox Housing

OUR FEA CAPABILITIES

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Structural Stress and Strain Analysis

Evaluate how components respond to applied forces, pressures, constraints, and other specified loads.

02 Deformation and Displacement Analysis

Deformation and Displacement Analysis

Assess the movement and deformation of components under defined operating conditions.

03 Fatigue and Durability Assessment

Fatigue and Durability Assessment

Investigate cyclic loading, potential crack-initiation locations, and durability concerns.

04 Buckling and Structural Stability

Buckling and Structural Stability Analysis

Evaluate the stability of structures and components exposed to relevant compressive or destabilising loads.

05 Modal and Dynamic Structural Analysis

Modal and Dynamic Structural Analysis

Investigate natural frequencies, mode shapes, and structural response to dynamic excitation.

06 Thermal Structural Analysis

Thermal-Structural Analysis

Assess the combined effect of temperature distributions and structural loading.

07 Impact and Transient Structural Analysis

Impact and Transient Structural Analysis

Evaluate component response to time-varying loads, shocks, or impact events.

08 Design Optimisation and Improvement

Design Optimisation and Structural Improvement

Compare design alternatives by identifying highly stressed regions, inefficient load paths, unnecessary material usage, and opportunities to improve structural performance.

ENGINEERING CHALLENGES FEA CAN HELP ADDRESS

Supporting Reliable Engineering Decisions

Finite Element Analysis can support the investigation of a range of engineering challenges, including:

High stress concentrations in components and assemblies

High stress concentrations in components and assemblies

Excessive deformation under operating loads

Excessive deformation under operating loads

Structural instability under relevant loading conditions

Structural instability under relevant loading conditions

Fatigue concerns caused by repeated loading

Fatigue concerns caused by repeated loading

Vibration related structural response

Vibration-related structural response

Temperature induced stress and deformation

Temperature-induced stress and deformation

Uncertainty when comparing alternative designs

Uncertainty when comparing alternative designs

Structural performance concerns identified during testing or field operation

Structural performance concerns identified during testing or field operation

Opportunities to reduce unnecessary material usage while meeting design requirements

Opportunities to reduce unnecessary material usage while meeting design requirements

FEA results depend on model assumptions, material data, boundary conditions, loading scenarios, numerical methods, and appropriate validation. Simulation should therefore be interpreted alongside engineering judgement and applicable design requirements.

INDUSTRY APPLICATIONS

Automotive and Electric Mobility

Automotive and Electric Mobility

FEA can support the assessment of vehicle structures, mechanical components, mounting systems, and other load-bearing parts.

Depending on the project, analysis may investigate structural strength, fatigue, deformation, and dynamic response.


Industrial Machinery and Process Equipment

Industrial Machinery and Process Equipment

Machinery components must withstand operating loads, vibration, pressure, and repeated use.

Structural analysis can help evaluate housings, shafts, frames, supports, casings, and other critical components.

Metals Mining and Mineral Processing

Metals, Mining and Mineral Processing

Heavy industrial equipment may experience impact forces, cyclic loading, vibration, and demanding operating conditions.

FEA can help investigate stress concentrations, structural deformation, fatigue concerns, and potential strengthening opportunities.

Data Centres and Critical Infrastructure

Data Centres and Critical Infrastructure

Structural analysis can help assess equipment supports, frames, structural components, and other infrastructure exposed to mechanical or environmental loading.

Where required, specialised studies may consider thermal effects and dynamic or seismic response.

Home Appliances and Consumer Durables

Home Appliances and Consumer Durables

FEA can support the evaluation of product housings, brackets, hinges, mounting systems, and other components exposed to operational, transport, drop, or impact-related loading.

OUR FEA ENGINEERING WORKFLOW

From Problem Definition to Engineering Recommendations

A structured approach to deliver accurate and meaningful FEA results.

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Problem Definition

Understand the engineering objective, component function, operating conditions, design constraints, and performance requirements.

01
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Geometry and Material Review

Review the available geometry, material properties, loading information, and relevant design documentation.

02
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Model Preparation

Prepare the finite element model, mesh, boundary conditions, contacts, and other relevant simulation settings based on the problem being investigated.

03
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Simulation and Analysis

Evaluate the component or structure under the agreed loading scenarios using an appropriate analysis methodology.

04
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Results Interpretation

Examine relevant outputs, such as stress, strain, displacement, deformation, natural frequencies, or other project-specific parameters.

05
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Engineering Recommendations

Identify areas requiring further investigation and provide engineering insights that may support design changes or additional testing.

06
Engineering Recommendations

Validation and Iteration

Where appropriate data are available and the project scope requires it, compare simulation findings with analytical calculations, experimental measurements, or physical test results.

07

FEA PROJECT DELIVERABLES

Engineering Insights to Support Design Decisions

Project deliverables are defined according to the engineering objective and agreed scope.

Depending on the project, these may include:

The specific deliverables should be confirmed before project initiation.

Isometric Gearbox Stress Heatmap 1

WHY USE FEA DURING ENGINEERING DEVELOPMENT?

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Identify Potential Issues Earlier

Evaluate structural behaviour before committing to expensive physical iterations, tooling, or manufacturing.

WHY USE FEA DURING ENGINEERING DEVELOPMENT 4

Compare Design Alternatives

Investigate how changes in geometry, materials, supports, or loading conditions may influence structural response.

WHY USE FEA DURING ENGINEERING DEVELOPMENT 3

Support Engineering Decisions

Use simulation results alongside engineering judgement, analytical calculations, testing, and applicable design requirements.

WHY USE FEA DURING ENGINEERING DEVELOPMENT 2

Investigate Structural Concerns

Use FEA to explore possible causes of excessive deformation, stress concentrations, fatigue concerns, or other structural performance issues.

WHY USE FEA DURING ENGINEERING DEVELOPMENT 1

Improve Design Efficiency

Identify opportunities for targeted design improvements while balancing performance, weight, cost, and manufacturing constraints.

FAQ's

Frequently Asked Questions

LET'S SOLVE YOUR ENGINEERING CHALLENGES

Discuss Your FEA Requirements with Experiqs

Whether you are developing a new component, investigating a structural concern, comparing design alternatives, or evaluating performance under demanding operating conditions, Finite Element Analysis can provide useful engineering insight.

Discuss your requirements with Experiqs to determine an appropriate simulation approach for your application.

Let’s Turn Research Into Results

Partner with Experiqs to transform complex ideas into validated, industry-ready engineering solutions

Build Your R&D Program with EXPERIQS

Discover how to partner with Experiqs and get started quickly

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Let’s Start an R&D Discussion

Whether you’re exploring a new R&D initiative, seeking advanced simulations, planning experimental validation, or evaluating product feasibility—our experts are ready to assist you.

Let’s Start an R&D Discussion

Whether you’re exploring a new R&D initiative, seeking advanced simulations, planning experimental validation, or evaluating product feasibility—our experts are ready to assist you.