More results...

Generic selectors
Exact matches only
Search in title
Search in content
Post Type Selectors

Conjugate Heat Transfer (CHT) Simulation

Analyze Coupled Heat Transfer Between Solids and Fluids Before Physical Testing

Many thermal problems can’t be solved accurately by looking at the solid or the fluid on its own. Heat generated inside a component conducts through its structure, crosses the surface into the surrounding fluid, and is then carried away by that fluid’s own flow and temperature behaviour, with each side continuously shaping the other. Solving these two sides separately and simply passing a boundary condition between them misses that interaction and often underestimates real hotspots.

At Experiqs, we perform Conjugate Heat Transfer (CHT) Simulations to solve solid conduction and fluid convection together, within a single coupled model, rather than estimating one side and assuming the other. These simulations capture the true two-way interaction at the solid-fluid interface: how surface temperature affects the fluid, and how the fluid’s flow and thermal behaviour affect the solid in return, across electronics cooling, heat exchangers, battery packs, engine components, and other systems where thermal and fluid behaviour can’t be separated.

EV Battery Thermal Flow Simulation
Thermal Flow Through EV Battery Pack

Why Conjugate Heat Transfer Simulation Matters

Many thermal systems cannot be accurately analyzed by studying solids or fluids independently. The interaction between both domains determines temperature distribution, cooling effectiveness, thermal efficiency, and product reliability. Simplified thermal analyses may overlook these interactions, leading to inaccurate predictions and suboptimal designs.

Conjugate Heat Transfer Simulation enables engineers to evaluate the complete thermal behaviour of a system by simultaneously analyzing heat conduction through solid materials and convective heat transfer within surrounding fluids. This provides a more realistic representation of operating conditions while reducing the need for repeated prototype testing.

Our Capabilities

Our conjugate heat transfer simulation capabilities support the evaluation of coupled thermal behaviour across engineering products and industrial systems. These analyses help engineers investigate heat flow between solids and fluids, optimize cooling performance, improve thermal efficiency, and validate engineering designs before implementation.

Simulation capabilities include:

Coupled Solid–Fluid Heat Transfer Analysis

Temperature Distribution Evaluation

Cooling Performance Assessment

Air & Liquid Cooling Simulation

Thermal Interface Analysis

Heat Dissipation Studies

Thermal Design Optimization

Engineering Validation Studies

Applications

Conjugate Heat Transfer Simulations are widely applied across electronics cooling, battery systems, heat exchangers, automotive powertrains, aerospace components, industrial equipment, HVAC systems, energy systems, medical devices, and consumer electronics where heat transfer between solids and fluids directly influences performance and reliability.

Deliverables

Depending on the project requirements, clients may receive:

  • Simulation report
  • Temperature contour plots
  • Heat flux distribution
  • Fluid flow visualization
  • Cooling performance assessment
  • Thermal interface evaluation
  • Engineering recommendations for thermal optimization
  • Validation results, where applicable

Talk to Our Engineering Team

Whether you’re optimizing cooling systems, evaluating heat transfer between solids and fluids, improving thermal management, or validating product performance under operating conditions, our engineers can help identify the appropriate Conjugate Heat Transfer simulation approach for your application.

EV Battery Thermal Management Visualization

Let’s Turn Research Into Results

Partner with Experiqs to transform complex ideas into validated, industry-ready engineering solutions

Build Your R&D Program with EXPERIQS

Discover how to partner with Experiqs and get started quickly

Edit Template

Let’s Start an R&D Discussion

Whether you’re exploring a new R&D initiative, seeking advanced simulations, planning experimental validation, or evaluating product feasibility—our experts are ready to assist you.

Let’s Start an R&D Discussion

Whether you’re exploring a new R&D initiative, seeking advanced simulations, planning experimental validation, or evaluating product feasibility—our experts are ready to assist you.