Integrated engineering solutions for aerodynamics, thermal management, durability, e-mobility, NVH, and manufacturing optimization.
Automotive and electric mobility systems are evolving rapidly with electric vehicles, high-efficiency powertrains, lightweight structures, connected platforms, and stricter safety and performance expectations. Manufacturers must improve range, thermal reliability, structural durability, aerodynamics, NVH, and manufacturing quality while reducing development time and cost.
Experiqs supports automotive OEMs, EV manufacturers, Tier-1 suppliers, component developers, and mobility technology companies with simulation-driven engineering solutions across CFD, FEA, thermal management, EV battery cooling, vehicle aerodynamics, structural durability, NVH analysis, manufacturing process optimization, ML-augmented CAE, computer vision, and digital twin development.
Automotive and electric mobility teams must improve vehicle range, battery safety, thermal reliability, aerodynamics, structural durability, NVH performance, and manufacturing quality while reducing prototype iterations and development cost. EV platforms also face challenges such as battery overheating, fast-charging heat buildup, power electronics cooling, compact packaging, lightweighting, and thermal integration across multiple systems.
Experiqs helps solve these challenges through CFD simulation, FEA analysis, thermal modelling, durability studies, acoustic simulation, vibration analysis, ML-augmented CAE, computer vision, and digital twin development. Our simulation-driven approach helps teams identify risks early, optimize designs faster, and develop reliable, efficient, and market-ready mobility solutions.
External CFD Analysis: Simulating airflow around vehicles to evaluate drag, lift, pressure distribution, flow separation, and crosswind behaviour.
Drag & Lift Reduction: Optimizing body shape, underbody flow, spoilers, ducts, mirrors, and aerodynamic attachments for improved vehicle efficiency.
Cooling Airflow Interaction: Studying how external airflow affects radiator airflow, brake cooling, HVAC intake, underhood cooling, and EV thermal systems.
Battery Pack Cooling Analysis: Evaluating liquid cooling, air cooling, cold plates, cooling channels, and coolant distribution inside battery packs.
Thermal Runaway Risk Support: Studying hotspot formation, heat propagation, and thermal protection strategies for safer EV battery systems.
Fast-Charging Thermal Studies: Analyzing heat rise, cooling demand, and temperature limits during high-power charging cycles.
Motor & Controller Thermal Analysis: Evaluating heat generation, cooling requirements, and temperature limits in motors, controllers, and e-axles.
Power Electronics Cooling: Optimizing thermal performance of inverters, converters, onboard chargers, and electronic control units.
System Integration Studies: Assessing packaging, thermal interaction, structural loads, and cooling performance across EV powertrain components.
Vibration Analysis: Evaluating dynamic response of vehicle structures, mounts, panels, battery packs, motors, and powertrain systems.
Acoustic Simulation: Predicting noise from motors, fans, compressors, tires, ducts, body panels, and structural-borne paths.
Design Improvement: Reducing resonance, vibration transfer, buzz, squeak, rattle, and flow-induced noise through simulation-led optimization.
Stress & Deformation Analysis: Assessing chassis, suspension parts, battery enclosures, brackets, mounts, panels, and safety-critical components.
Fatigue & Life Evaluation: Studying road loads, vibration effects, thermal stress, cyclic loading, and long-term durability risks.
Lightweight Design Support: Reducing unnecessary weight while maintaining strength, stiffness, safety, and manufacturability.
Cabin Thermal Comfort Analysis: Simulating airflow, temperature distribution, defrost, demist, and HVAC performance inside vehicle cabins.
Cooling System Optimization: Studying radiators, condensers, fans, ducts, heat exchangers, coolant loops, and underhood airflow.
Energy Efficiency Improvement: Reducing HVAC and cooling energy demand to improve EV range and overall vehicle efficiency.
Forming, Welding & Joining Analysis: Studying forming feasibility, weld performance, joining strength, deformation risk, and assembly quality.
Thermal Process Simulation: Evaluating welding, heat treatment, curing, paint-booth airflow, and thermal distortion behaviour.
Inline Quality Inspection Support: Using computer vision for defect detection, deformation tracking, surface inspection, and production quality monitoring.
Duct, Manifold & Valve CFD: Studying airflow, coolant flow, pressure drop, flow separation, and distribution behaviour.
Brake & Underbody Cooling: Evaluating airflow paths, heat rejection, temperature control, and thermal performance under operating conditions.
Lubrication & Coolant Flow Studies: Optimizing fluid delivery for motors, gearboxes, battery packs, cooling plates, and thermal circuits.
Surrogate Modelling: Creating fast CAE-based models for rapid design space exploration, sensitivity studies, and optimization.
Automotive Digital Twins: Building reduced-order and physics-informed models for battery packs, cooling circuits, powertrains, and vehicle systems.
Predictive Performance Monitoring: Supporting real-time performance tracking, predictive maintenance, and faster calibration workflows.
Our expertise is applied in diverse sectors, including:
By working with Experiqs, automotive and EV teams gain improved vehicle efficiency, better battery thermal safety, optimized EV range, reduced drag, stronger structural reliability, lower NVH issues, improved manufacturing quality, and faster product development.
Our simulation-led engineering approach helps reduce testing cost, minimize prototype iterations, solve performance issues early, support lightweight design, and accelerate the development of reliable, efficient, and future-ready automotive systems.
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Whether you’re exploring a new R&D initiative, seeking advanced simulations, planning experimental validation, or evaluating product feasibility—our experts are ready to assist you.
Whether you’re exploring a new R&D initiative, seeking advanced simulations, planning experimental validation, or evaluating product feasibility—our experts are ready to assist you.
